| 1.5 Meter assembly tasks | man-day | comments and feed back |
| Shell construction | ||
| CHI operations | ||
| Engineering- CHI | ||
| Material order- XN50 | ||
| Machine long mold | ||
| make long shells | ||
| measure straightness | ||
| measure gas leaks | ||
| cut to length | ||
| machine aligment holes | ||
| clean | ||
| machine glueing holes | ||
| straws | ||
| order wrapper | ||
| test conducting wrapper | ||
| wind straws at Lamina | ||
| leak test- visual inspct | ||
| test conductivity | ||
| apply reinforcing fibers | ||
| test straightness | ||
| Pressure test straws | ||
| cut to length | ||
| clean | ||
| Wires | ||
| check wire breaks | ||
| attach wire breaks | ||
| test HV for break | ||
| HV Plate | ||
| design- order | ||
| inspect plate-test HV | ||
| insert straw socket | ||
| insert capacitor socket | ||
| prepare and inspect shoulder | ||
| Tension plate | ||
| Design-order | ||
| inspect-test | ||
| solder wire bushing | ||
| gas holes prep | ||
| IC connection | ||
| align and glue capacitor sleeve | ||
| test | ||
| Transition Radiation material | ||
| order TR | ||
| test material | ||
| Punch | ||
| slit | ||
| 3 sequence punch | ||
| stack in frames | ||
| check dimensions | ||
| assemble in blocks | ||
| Tooling (details elsewhere) | ||
| Tooling design | ||
| Tooling machining | ||
| Tooling testing | ||
| Assembly of Module | ||
| align shell holder-insert shell | ||
| insert flushing tube | ||
| insert cooling tube | ||
| assemble Kapton dividers | ||
| glue Katpon and foam in jig | ||
| clean and inspect | ||
| insert central divider-glue | ||
| insert TR and Kapton in shell(3&4) | ||
| insert TR and Kapton in shell(2&5) | ||
| insert TR and Kapton in shell(1&6) | ||
| finalize alignment-pins | ||
| glue Kapton | ||
| Insert HV plate L | ||
| Insert HV plate R | ||
| glue plates | ||
| insert straws | ||
| glue straws | ||
| leak test glue joints | ||
| insert HV foil-L | ||
| insert HV foil -R | ||
| insert twistor-L | ||
| insert twister -R | ||
| leak test-L&R | ||
| HV test -R | ||
| HV test -L | ||
| insert tension plate R-glue frame | ||
| insert tension plate L-glue frame | ||
| glue capacitor sleeves-R | ||
| glue capacitor sleeves-L | ||
| Glue HV feed -L | ||
| Glue HV feed -R | ||
| insert wire | ||
| align wire | ||
| pin wire | ||
| tension test while stringing | ||
| leak test -R | ||
| Leak test -L | ||
| HV test L | ||
| HV test R | ||
| capacitor insertion | ||
| wire soldering | ||
| gas connections | ||
| water cooling connections | ||
| Module Testing |
Last Update: 13/9/96
Name: Rick Van Kooten